Okay, do you really want to make all your own backpacking clothes? More power to you, and great luck. After the first hundred tedious hours of sewing I started buying gear again. However, there are SOME backpacking clothes you might contruct cheaply and quickly. A few examples follow.

Making Your Own Ski Mask

Find any old thermal underwear top or bottom, preferably made of polypropylene. Cut off a sleeve or leg, pull it over your head, and mark where your eyes and mouth are with a pen or marker. Cut the holes and cut off the more . You just made a balaclava.

My homemade balaclava weighs less than an ounce. Sew the top shut if you want, or just pin it shut with a safety pin. Making your own backpacking clothes doesnt get much simpler than this.

Hand Warmers

Put your hands inside a pair of light socks and mark where your fingertips are. Cut five holes in the end of each, and you now have 1-ounce hand warmers that leave your fingers costless. Use them under other gloves or mittens in colder weather. When you positive need to remove your mittens to tie your shoes, you will not totally expose your hands.

A Two-Dollar Insulated Vest

You may buy 1/2" poly batting at any fabric store (I bought mine at Walmart). Unroll it and cut a piece out, roughly two by four feet. Put a hole in it for your head. You will wear it like a tunic, but under your jacket. It will be among the lightest backpacking clothes you will own. Mine weighs four ounces.

I took my vest, along with my homemade balaclava, over glaciers, to the top of 20,600-foot Chimborazo, in Ecuador. I also wore it to the top of Mount Shasta in California, and on many other trips. I made it as a disposable vest, but its held together for months now.

Feel free of cost to contact me with ideas for any simple backpacking clothes or equipment that might be made at home. However, if it cant be explained in a paragraph, its most likely too complex and instant consuming for me. I prefer to backpack, not sew.